How titanium MIM parts are made

Praxis Powder Technology, a US company that makes titanium components for a range of industries including medical and aerospace, explains the metal injection molding (MIM) process when using titanium powder.

Surface finishing is the most common secondary process and is performed on almost all titanium MIM parts at some level.
Surface finishing is the most common secondary process and is performed on almost all titanium MIM parts at some level.

The titanium metal injection molding (MIM) process is a method of manufacturing near-net shape components at production volumes from titanium alloys. Unlike investment casting and additive manufacturing (AM) techniques, Titanium MIM has high density and low contamination potential, making it a preferred method for manufacturing medical implants, high-strength mechanical components, and other demanding applications.

Titanium MIM achieves high density compared to conventional powder metallurgy approaches. Fine titanium alloy particles are consolidated through heat and pressure, removing all the porosity between them. Because this process does not involve the high temperatures and reactive investment ceramics used in investment casting, the potential for contamination is greatly reduced.

How does a part go from a design to a high production volume part? While much of the work goes into the design of both the component and the injection molds to ensure reliability and tight dimensional tolerances, this article will largely focus on the physical manufacturing side of component production.

Read the full feature article in the MAG Online Library here